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Design me a Product -- 2

We need to create a telemetry system to monitor cumpustion in a diesel oil burner.

We think an Arduino/Genuino platfrom has the possibilites and is cost effective to do this project. Any advice will be welcome though if a better suggestion can be submitted.

The whole concept is that we need specific sensors (see bellow) to monitor the compustion proccess and through a software to create alarma when something is not ok. To find out the specific values of any of these alarms the experiment system must have work an initial period time and be monitored manually along with the telemetry system. As soon as we will evaluate the "out of range" indication we can enter these limit values to the alarm system. The algorithms or other methods of comparison the sesnor inputs must be a kind of flexible added at alater point where experiance will be gained through the workind of the telemetry system.

All data should me able to be transmitted either my SMS, or wifi to local internet or ethernet cable connected to internet or sat phone, depending of the location of the system each time. Final destination should be a smart phone and a web page with the right visuals to picturize acquired data. Some formulas will be given from the begging some other will be added later on and it would be nice to have to ability to add at any time by user and give the visuals and the alarms values.

Sensors need for max control of the system are the following:

DIGITAL

Operation of burner: off, standby, on

water circulation: off, on

ANALOG

Diesel oil tank level

Water temp, flow, pressure

Fuel temp, pressure, flow

Outside temp

Inhouse temp

Burning flame temp

Exhaust gases temp

Any question is welcome so we can able to build the system in the best way but try to keep the cost low but without affect the quality of the telemetry system

The design of this product requires a detailed description of the sensors to be used, so as per bidders advice we had to update with as much details as possible. Any question is welcome, so we will be sure that the job wil be correctly done as soon as possible and both parties can be happy.
Please find bellow the details required:

DIGITAL SENSORS
Operation of burner: off, standby, on
water circulation: off, on


HOUR METER
Operation hours of burner in ON (working) mode
Operation hours of burner in standby mode
Operation hours of water circulation


ANALOG SENSORS
Diesel oil tank level
(height from a 0 point to 1-3m adjustable for each tank installed and converted to litres, there are two cases exact cubic or cylinder tank (can be easily formula calculated, given the dimensions), and non linear which in this case a learn method calibration will be fine, usually these tanks have indications every 50-100lt. An idea for creating an instrument to measure this can be as follows: a Clear PVC Pipe can be set from the bottom of the tank, parallel to that, from the outside, and a float ball can be entered while a distance meter at the top can measure the distance from the top to the float ball)

Water temp (20°C – 90°C) |
Water flow (lt/h, low pressure) | all four sensors can be in the same spot of the water pipe
Water pressure (0 - 2 bar) |
Water conductance meter (μS/m) |

Fuel temp (5°C – 50°C) (x2: one at tank and one after preheat just before the burner pump intake)
Fuel pressure (5 - 20 bar), (burner pump output)
Fuel flow (lt/h, low pressure), (burner pump intake)

Outside temp (-10°C – 50°C)
Inhouse temp (0°C – 30°C) (this can be far away from burner/boiler system, another floor for example and must be take in consideration)
Burning flame temp method 1 (300C° - 2.100 °C, approximate temps since there aren't much info yet),
Burning flame temp method 2 (alternative from the fire light seen from the boiler small indicator window)
Exhaust gases temp (30°C – 300°C) (at the beginning of the chimney after boiler)


PROCESSORS and INDICATIONS from SOFTWARE
- All above sensors
- Adjustable alarm settings for each sensor and proccessors bellow. Alarm should send message to WEB, email and smartphone
- calorimeter (this can be calculated using data from above sensors, if there is better way still we can discuss it)
- fuel consumed per hour of operation (real from sensors)
- fuel consumed per hour of operation (calculated from inputs: size of nozzle and fuel high pressure, formula will be given)
- ratio of the durations: burner ON / water circulation ON (in percentage)
- time for water to raise temp from A°C to B°C
- burning efficiency to be calibrated from an Exhaust Gas Analyzer and use existing sensors or additional to keep track* (formula is still in discusion)

please find bellow a more detail study for the sensors required:
====================================================


DIGITAL
Operation of burner: off, standby, on
water circulation: off, on


HOUR METER
Operation hours of burner in ON (working) mode
Operation hours of burner in standby mode
Operation hours of water circulation


ANALOG
Diesel oil tank level (height from a 0 point to 1-3m adjustable for each tank installed and converted to litres, there are two cases exact cubic or cylinder tank (can be easily formula calculated, given the dimensions), and non linear which in this case a learn method calibration will be fine, usually these tanks have indications every 50-100lt. An idea for creating an instrument to measure this can be as follows: a Clear PVC Pipe can be set from the bottom of the tank, parallel to that, from the outside, and a float ball can be entered while a distance meter at the top can measure the distance from the top to the float ball)

Water temp (20°C – 90°C) |
Water flow (lt/h, low pressure) | all four sensors can be in the same spot of the water pipe
Water pressure (0 - 2 bar) |
Water conductance meter (μS/m) |

Fuel temp (5°C – 50°C) (x2: one at tank and one after preheat just before the burner pump intake)
Fuel pressure (5 - 20 bar), (burner pump output)
Fuel flow (lt/h, low pressure), (burner pump intake)

Outside temp (-10°C – 50°C)
Inhouse temp (0°C – 30°C) (this can be far away from burner/boiler system, another floor for example and must be take in consideration)
Burning flame temp method 1 (300C° - 2.100 °C, approximate temps since there aren't much info yet),
Burning flame temp method 2 (alternative from the fire light seen from the boiler small indicator window)
Exhaust gases temp (30°C – 300°C) (at the beginning of the chimney after boiler)


PROCESSORS and INDICATIONS from SOFTWARE
- All above sensors
- Adjustable alarm settings for each sensor and proccessors bellow. Alarm should send message to WEB, email and smartphone
- calorimeter (this can be calculated using data from above sensors, if there is better way still we can discuss it)
- fuel consumed per hour of operation (real from sensors)
- fuel consumed per hour of operation (calculated from inputs: size of nozzle and fuel high pressure, formula will be given)
- ratio of the durations: burner ON / water circulation ON (in percentage)
- time for water to raise temp from A°C to B°C
- burning efficiency to be calibrated from an Exhaust Gas Analyzer and use existing sensors or additional to keep track* (formula is still in discusion)

Skills: Arduino, Azure, Cloud Computing, Product Design, Visual Basic for Apps

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About the Employer:
( 5 reviews ) Thessaloniki, Greece

Project ID: #11805810

5 freelancers are bidding on average $113 for this job

Gippopotam

Hello! I can help you! I have all the necessary equipment available In my studio. I am ready to assemble a working prototype to verify the correct operation of the program. But in fact, I need a more detailed descrip More

$100 USD in 10 days
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developer2581

HI Hello Sir, We have gone through the details you have provided and would be pleased to work on this with you to deliver the results that you have expected and We are sure you will not be disappointed if you give us More

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deadlyaks

Arduino alone cannot send message over sms or email or even on mobile. I suggest interfacing raspberry pi (internet enabled) and arduino together to achieve the project. Arduino can read analog data and then send to r- More

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